Had a major ‘procrastination’ research binge over this past week, trying to figure out just how I could cheaply and reliably get 3D printed keycaps onto tiny switches.
I’ve found I think two ways that can be successful.
The first – a small tactile switch, with an ‘oval’ or keyed button. The A500mini’s keys are probably just over 7mm square, I can’t use the 6mm switches i’ve previously used as there’s not enough space.
Something like the below could do the job – it has a slightly tapered switching bit in the middle, so I can do push fit keycaps that should grip on. it’s also 5mm on a side, and 3mm on the other, this frees a huge amount of PCB space up, BUT, it’s still quite ‘large’ and the top isn’t tapered as much as i’d like. visually it looks fine, but datasheet suggests it’s straight
There’s also an older, more ‘retro’ type of approach. So, i’ve gone and knocked up a very rough CAD drawing – it’s innacurate, until I get an actual A500Mini in my hands…
and i’ve gone and emailed half a dozen companies to request some MOQ’s. and some pricing!. I’ll fill this in later with more specifics
In other progress – the A500Mini Manual is now available – and, the Keymap is shockingly simple 🙂
So, that means getting firmware working should be a breeze.
There’s becoming quite a few ‘RP2040’ public circuits available now, so that part’s done and dusted on my PCB, all i’m really waiting for is to get some accurate measurements so I can knock up a prototype!